STANDARD BTS-50 3-Axis Servo Mandrel CNC Tube Bender
$46,941.94
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*Quality and reliability is built right in*
Machines are built on order, delivery is 9~14 weeks Shipped Worldwide- Prices include freight to your nearest sea port*
*Excludes Local Taxes*
Description
Standard BTS-50 3-Axis Servo CNC Tube Bender:
A 3-axis servo mandrel CNC tube bender is a specialized machine used for bending metal tubes to a desired shape with high accuracy and precision. It typically consists of several components:
Mandrel: A mandrel is a rod or shaft that is inserted into the tube being bent to prevent the tube from collapsing during the bending process.
Bend head: The bend head is the component that holds the tube during the bending process and applies the necessary force to bend the tube to the desired shape.
Servo motors: Servo motors are used to control the movement of the mandrel, bend head, and tube during the bending process. They provide precise control over the bending process and allow for accurate and repeatable bends.
Computer Numerical Control (CNC) system: The CNC system is responsible for controlling the movement of the mandrel, bend head, and tube during the bending process. It uses specialized software to program the desired shape of the bend and controls the servo motors to ensure that the bend is made accurately and precisely.
The bending process typically involves the tube being clamped into the bend head and the mandrel being inserted into the tube. The tube is then bent to the desired shape by the bend head, with the mandrel supporting the inside of the tube to prevent it from collapsing.
The CNC system controls the movement of the mandrel and bend head to ensure that the bend is made accurately and precisely. The servo motors provide the necessary force to bend the tube, and the CNC system monitors the process to ensure that the bend is made according to the programmed specifications.
Overall, a 3-axis servo mandrel CNC tube bender is a sophisticated machine that is capable of producing high-quality bends in metal tubes with great accuracy and precision. It is commonly used in industries such as automotive, aerospace, and construction, where precise and reliable tube bending is essential.
Specifications
Max. Tube Capacity - Ø50 x 2mm = 1.97 x 0.08 inches
Bend Radius Range - 20-250mm = 0.79-9.84 inches
Bending Angle Range - 0-190°
Effective Piercing Length - 2400mm = 94.49 inches
Oil Pump System Motor - 4kW = 5.36 horsepower
Max. Pressure - 160kg/cm = 2275.71 psi
Size - 4000x800x1300mm = 157.48 x 31.50 x 51.18 inches
Weight - 2200kg = 4850.17 lbs
Components
Hydraulic Motor - Suzhou Jialifan
Hydraulic Pump - Wuxi Tuoli
Hydraulic Valve - Japan Yuken（Imported）
Oil way Board - Suzhou Boguan
Cylinder - Suzhou Boguan
Oil tube - Suzhou Kejia
Touch screen - Taiwan Weinview（Imported)
PLC - Japan Mitsubishi（Imported）
Angle controller - Japan Nemicon（Imported）
Switch power - Wenzhou Changxing
Servo Motor - Japan Mitsubishi (Imported)
Other Electric Parts- German SCHNEIDER（Imported)
Delivery
Delivery is 8-12 Weeks from Deposit
How to use a 3-Axis Servo Mandrel CNC Tube Bender
Using a 3-axis servo mandrel CNC tube bender involves several steps:
Set up the machine:Ensure that the machine is properly set up and all components are in good working condition. This includes checking the mandrel, bend head, servo motors, and CNC system.
Prepare the tube: Cut the tube to the appropriate length and clean it to remove any debris or contaminants that may affect the bending process.
Program the CNC system: Use specialized software to program the desired shape of the bend, including the bend radius, angle, and direction.
Set up the mandrel and bend head: Insert the mandrel into the tube and clamp the tube into the bend head. The mandrel should be positioned inside the tube at the point where the bend will be made.
Start the bending process: Activate the CNC system to begin the bending process. The servo motors will control the movement of the mandrel and bend head to ensure that the tube is bent to the programmed specifications.
Inspect the bend: Once the bending process is complete, inspect the bend to ensure that it meets the desired specifications. Check the bend angle, radius, and overall shape to ensure that it is accurate and precise.
Repeat the process: If multiple bends are required, repeat the process for each bend, repositioning the mandrel and adjusting the bend head as necessary.
Overall, using a 3-axis servo mandrel CNC tube bender requires careful attention to detail and precision to ensure that the tube is bent accurately and precisely. It is important to follow all safety protocols and manufacturer instructions to ensure that the machine is used safely and effectively.
*Information shown may differ or change without warning*
