STANDARD BTS-18 | 3-Axis Servo Mandrel CNC Tube Bender - STANDARD Direct

STANDARD BTS-18 3-Axis Servo Mandrel CNC Tube Bender

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Machines are built on order, delivery is 9~14 weeks
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*Excludes Local Taxes*

Description

Standard BTS-18 3-Axis Servo CNC Tube Bender:

A 3-axis servo mandrel CNC tube bender is a machine used for bending metal tubes into precise shapes and angles. The 3 axes refer to the X, Y, and Z movements of the bending head and mandrel, which are controlled by servo motors. The mandrel is inserted into the tube and helps to maintain the shape of the tube during bending. The CNC (computer numerical control) aspect of the machine allows for precise and automated control of the bending process, using programmed instructions. This results in consistent, accurate, and repeatable bends, making it ideal for high volume production in industries such as automotive, aerospace, and medical device manufacturing.

Specifications
  • Max. Tube Capacity - Ø18x2mm = 0.71 x 0.08 inches
  • Bend Radius Range - 20-150mm = 0.79-5.91 inches
  • Bending Angle Range - 0-190°
  • Effective Piercing Length - 2500mm = 98.43 inches
  • Oil Pump System Motor - 2.2kW = 2.95 horsepower
  • Max. Pressure - 160kg/cm = 2275.71 psi
  • Size - 3000x750x1300mm = 118.11 x 29.53 x 51.18 inches
  • Weight - 1300kg = 2866.01 lbs
Components
  • Hydraulic Motor - Suzhou Jialifan
  • Hydraulic Pump - Wuxi Tuoli
  • Hydraulic Valve - Japan Yuken(Imported)
  • Oil way Board - Suzhou Boguan
  • Cylinder - Suzhou Boguan
  • Oil tube - Suzhou Kejia
  • Touch screen - Taiwan Weinview(Imported)
  • PLC - Japan Mitsubishi(Imported)
  • Angle controller - Japan Nemicon(Imported)
  • Switch power - Wenzhou Changxing
  • Servo Motor - Japan Mitsubishi (Imported)
  • Other Electric Parts- German SCHNEIDER(Imported)
Delivery

Delivery is 8-12 Weeks from Deposit


How to use a 3-Axis Servo Mandrel CNC Tube Bender

To use a 3-axis servo mandrel CNC tube bender, the following steps should be taken:

  1. Programming: Before starting the bending process, a bend program must be created using the CNC controller. This program specifies the desired tube shape, angle, and length, as well as the required speed, feed rate, and other machine parameters.

  2. Loading the Tube: The metal tube to be bent must be loaded into the machine, usually by feeding it into the chuck or clamping it in place.

  3. Setting the Mandrel: The mandrel must be set and inserted into the tube to help maintain its shape during bending. The position of the mandrel is usually adjusted using the CNC controller.

  4. Starting the Bend: Once the program is loaded, the CNC controller is used to start the bend cycle. The servo motors move the bending head and mandrel to the required positions, applying pressure to the tube and bending it to the desired shape.

  5. Quality Control: After the bend is complete, it's important to inspect the tube to ensure that it meets the required specifications and standards. If necessary, adjustments to the bend program or machine parameters can be made to improve the quality of future bends.

  6. Repeat: The same process can be repeated to bend multiple tubes, either of the same or different shapes, using the same or different bend programs.

It's important to follow proper safety procedures when using a 3-axis servo mandrel CNC tube bender, including wearing protective gear, following the machine manual, and avoiding contact with moving parts.

*Information shown may differ or change without warning*

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Description

Standard BTS-18 3-Axis Servo CNC Tube Bender:

A 3-axis servo mandrel CNC tube bender is a machine used for bending metal tubes into precise shapes and angles. The 3 axes refer to the X, Y, and Z movements of the bending head and mandrel, which are controlled by servo motors. The mandrel is inserted into the tube and helps to maintain the shape of the tube during bending. The CNC (computer numerical control) aspect of the machine allows for precise and automated control of the bending process, using programmed instructions. This results in consistent, accurate, and repeatable bends, making it ideal for high volume production in industries such as automotive, aerospace, and medical device manufacturing.

Specifications
  • Max. Tube Capacity - Ø18x2mm = 0.71 x 0.08 inches
  • Bend Radius Range - 20-150mm = 0.79-5.91 inches
  • Bending Angle Range - 0-190°
  • Effective Piercing Length - 2500mm = 98.43 inches
  • Oil Pump System Motor - 2.2kW = 2.95 horsepower
  • Max. Pressure - 160kg/cm = 2275.71 psi
  • Size - 3000x750x1300mm = 118.11 x 29.53 x 51.18 inches
  • Weight - 1300kg = 2866.01 lbs
Components
  • Hydraulic Motor - Suzhou Jialifan
  • Hydraulic Pump - Wuxi Tuoli
  • Hydraulic Valve - Japan Yuken(Imported)
  • Oil way Board - Suzhou Boguan
  • Cylinder - Suzhou Boguan
  • Oil tube - Suzhou Kejia
  • Touch screen - Taiwan Weinview(Imported)
  • PLC - Japan Mitsubishi(Imported)
  • Angle controller - Japan Nemicon(Imported)
  • Switch power - Wenzhou Changxing
  • Servo Motor - Japan Mitsubishi (Imported)
  • Other Electric Parts- German SCHNEIDER(Imported)
Delivery

Delivery is 8-12 Weeks from Deposit


How to use a 3-Axis Servo Mandrel CNC Tube Bender

To use a 3-axis servo mandrel CNC tube bender, the following steps should be taken:

  1. Programming: Before starting the bending process, a bend program must be created using the CNC controller. This program specifies the desired tube shape, angle, and length, as well as the required speed, feed rate, and other machine parameters.

  2. Loading the Tube: The metal tube to be bent must be loaded into the machine, usually by feeding it into the chuck or clamping it in place.

  3. Setting the Mandrel: The mandrel must be set and inserted into the tube to help maintain its shape during bending. The position of the mandrel is usually adjusted using the CNC controller.

  4. Starting the Bend: Once the program is loaded, the CNC controller is used to start the bend cycle. The servo motors move the bending head and mandrel to the required positions, applying pressure to the tube and bending it to the desired shape.

  5. Quality Control: After the bend is complete, it's important to inspect the tube to ensure that it meets the required specifications and standards. If necessary, adjustments to the bend program or machine parameters can be made to improve the quality of future bends.

  6. Repeat: The same process can be repeated to bend multiple tubes, either of the same or different shapes, using the same or different bend programs.

It's important to follow proper safety procedures when using a 3-axis servo mandrel CNC tube bender, including wearing protective gear, following the machine manual, and avoiding contact with moving parts.

*Information shown may differ or change without warning*