Enhance Production Efficiency with Precision Axis Hydraulic Mandrel CNC Tube Bender - STANDARD Direct

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STANDARD BTH-100 3-Axis Hydraulic Mandrel CNC Tube Bender

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*Quality and reliability is built right in*

Machines are built on order, delivery is 9~14 weeks
Shipped Worldwide- Prices include freight to your nearest sea port*

*Excludes Local Taxes*

Description

Introducing the STANDARD BTH-100 3-Axis Hydraulic Mandrel CNC Tube Bender, a pinnacle in precision engineering for tube bending needs.

Designed to meet the demands of modern industrial applications, this machine effortlessly combines efficiency with accuracy, making it an indispensable tool for various industries.

Crafted with cutting-edge hydraulic mandrel technology, this CNC tube bender ensures consistent and flawless bends in tubes of diverse materials and diameters. Its 3-axis control system enables seamless manipulation and precise bending angles, guaranteeing uniformity and quality in every bend.

Equipped with a user-friendly interface, operators can easily program and control the bending process, allowing for quick setup and adjustments. The machine's robust construction and advanced features offer a high level of reliability, promoting uninterrupted workflow and reducing downtime.

The STANDARD BTH-100 stands out for its versatility, capable of handling complex bending tasks with finesse. Whether for automotive, aerospace, furniture, or architectural applications, this tube bender delivers impeccable results, meeting the most stringent industry standards.

Incorporating safety features and ergonomic design, this machine ensures operator well-being while maintaining productivity. Its efficiency in handling various tube sizes and materials makes it a valuable asset for businesses seeking superior bending solutions.

Experience precision, efficiency, and reliability with the STANDARD BTH-100 3-Axis Hydraulic Mandrel CNC Tube Bender—an essential choice for industries demanding top-tier performance in tube bending machinery.

Main Features:

  • The Y-axis provides feed functionality, while the B and C axes respectively control pipe rotation and bending.
  • The STANDARD BTH-100 3-Axis Hydraulic Mandrel CNC Tube Bender features a Y-axis servo motor pipe feeding system, a B-axis servo motor pipe rotation mechanism, and a C-axis with a proportional hydraulic cylinder for pipe bending.
  • It offers rapid and accurate operation ideal for the production of complex pipe components in automotive and refrigeration markets, both for small and big pipe fittings.
Specifications

  • Max. Tube Capacity - Ø100 x 6mm =  3.94 x 0.24 inches
  • Bend Radius Range - 40-400mm = 1.57-15.75 inches
  • Bending Angle Range - 0-190°
  • Effective Piercing Length - 4000mm = 157.48 inches
  • Oil Pump system Motor - 11kW = 14.75 horsepower
  • Max. Pressure - 160kg/cm = 2275.71 psi
  • Size - 5000x1350x1200mm = 196.85 x 53.15 x 47.24 inches
  • Weight - 5000kg = 11023.11 lbs
Components
  • Hydraulic Motor - Suzhou Jialifan
  • Hydraulic Pump - Wuxi Tuoli
  • Hydraulic Valve - Japan Yuken(Imported)
  • Oil way Board - Suzhou Boguan
  • Cylinder - Suzhou Boguan
  • Oil tube - Suzhou Kejia
  • Touch screen - Taiwan Weinview(Imported)
  • PLC - Japan Mitsubishi(Imported)
  • Angle controller - Japan Nemicon(Imported)
  • Switch power - Wenzhou Changxing
  • Servo Motor - Japan Mitsubishi (Imported)
  • Other Electric Parts- German SCHNEIDER(Imported)
Delivery

Delivery is 8-12 Weeks from Deposit

How to use a 3-Axis Hydraulic Mandrel CNC Tube Bender

  1. Load the tube: Load the tube into the machine, making sure it is positioned correctly and securely in the clamp.

  2. Program the bend: Use the CNC control to input the desired bend angle, radius, and length of the bend. The control will calculate the optimal bend sequence based on the material properties and bend specifications.

  3. Set the mandrel and pressure die: Set the mandrel and pressure die to the correct position for the bend sequence.

  4. Start the bend: Initiate the bend by activating the hydraulic system. The clamp will rotate, the bending axis will move, and the pressure die will apply pressure to form the bend.

  5. Monitor the bend: Observe the bend to make sure it is forming correctly and make any necessary adjustments.

  6. Repeat the process: Repeat the bend sequence as needed to achieve the desired final shape of the tube.

  7. Unload the tube: Once the final bend has been completed, unload the tube from the machine.

It is important to follow the manufacturer's instructions and to have a thorough understanding of the machine's capabilities and limitations before using a 3-axis hydraulic mandrel CNC tube bender. Proper training and safety precautions should also be taken to minimize the risk of injury.

*Information shown may differ or change without warning*

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