Standard UB-2500 | Heavy Duty Universal Milling Machine - Bed Type - STANDARD Direct

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Miraco 3d Scanner now under $2000...

STANDARD UB-2500 Bed Type Universal Milling Machine

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---PROFESSIONAL GRADE---
*Mills are built on order, delivery is approx 9~14 weeks
Prices include Sea Freight to your nearest port*
*Excludes Local Taxes*

Description

Our bed type universal milling machine is used to mill, drill and bore metal and other materials. This type of milling machine is characterized by a heavy-duty, rigid bed that supports the workpiece and milling head. The bed type design provides stability and support during the cutting process, which results in higher accuracy and improved surface finish compared to other milling machine designs.

The milling head is usually mounted on a swivel joint that allows it to be positioned at various angles, giving the operator the ability to perform a wide range of cutting operations such as horizontal, vertical, and angled milling. The milling head is equipped with a range of cutting tools and attachments, including drill bits, end mills, and boring tools.

The workpiece is mounted on the bed of the machine and is secured using clamps or fixtures. The bed is also equipped with a table that moves in two or three directions, allowing the workpiece to be positioned and moved precisely. The table is driven by manual or motorized mechanisms and is controlled using a set of hand wheels, knobs or digital readouts.

In summary, a bed type universal milling machine is a versatile and accurate machine tool that is used in a variety of industries, including aerospace, automotive, energy, and manufacturing. It is capable of performing a wide range of cutting operations and is suitable for machining large and heavy workpieces.

Main Characteristics: 

  • High rigidity, excellent stability and large bearing capacity.
  • The spindle realizes the automatic infinitely variable speed by the way of AC servo motor in combination with mechanical gearbox.
  • Guideway with sticky plastic, well anti-friction, low speed feed without crawl, high precision, large rectangular guideway and cross guideway with four-rail. 
  • Driven by ball screw with high efficiency. 
  • Infinitely variable and easy operation. 
  • Automatic central lubrication with fixed time and quantity. 
  • Each guideway with hood.
  • Compact and fine construction.

Operators Opinion of the UB-Series:
"The machine handles heavy work but feels light, very smooth and easy to use. All cuts' even heavy cuts are made effortlessly. The MPG handwheels and digital display combo are genius, amazing for big jobs with tight tolerances, the MPG can be set to move the table in Microns so positioning accuracy is predictable, eliminating the need to manually measure the parts between cuts."

Specifications
  • Working table - 500×2800mm = 20 x 110in
  • Travel
    • X-axis - 2500mm = 98.4in
    • Y-axis - 1020mm = 40.1in
    • Z-axis - 1155mm = 45.47in
  • Spindle to table distance
    • Spindle in Horizontal position
      • Lower Position - 0~1160mm = 
      • High position - 385~1540mm = 15.15~60.63in63
    • Spindle in Vertical position - 0~1090mm = 42.91in
  • Spindle to column - 900mm = 35.4in
  • Load on table - 5000kg = 11,000lb
  • T-slot 
    • Number - 4
    • Width - 20mm = 0.78in
    • Pitch - 100mm = 3.93in
  • Spindle motor power - 7.5kW = 10hp
  • Spindle speed - 36~1350rpm (12-speed)
  • Spindle taper - ISO50
  • Rapid speed - 1650mm/min = 65in/min
  • Feed speed
    • X+Y-axis - 22.4 - 560mm/min = 0.88 - 22in/min
    • Z-axis - 11.2 - 280mm/min = 0.44 - 11in/min
  • Overall dimensions - 4560x3200x3270mm = 179.53 x 125.98 x 128.74in
  • Net weight - 10,000kg =22,046 lb
Standard Features
  • Universal Milling Head
  • Schneider Industrial Electrics
  • Auto. Lubrication System
  • Coolant System
  • Halogen Light
  • Gearbox Speed Feeds on X,Y,Z-Axis
Delivery

Machine is build on Demand only.
Delivery is 12-16 Weeks from deposit

How to use a Bed Type Universal Milling Machine

Here are the general steps for using a bed type universal milling machine:

  1. Set up the workpiece: Secure the workpiece to the bed of the machine using clamps or fixtures. Make sure it is firmly and accurately positioned so that the milling head can reach all areas of the workpiece.

  2. Choose the cutting tool: Select the appropriate cutting tool for the operation you wish to perform. Attach the cutting tool to the spindle of the milling head.

  3. Adjust the machine settings: Set the speed of the spindle, the feed rate, and the depth of cut based on the material and the cutting tool you are using.

  4. Start the machine: Turn on the power to the machine and start the spindle. Begin the cutting operation by moving the milling head towards the workpiece.

  5. Monitor the process: Observe the cutting process and listen for any unusual sounds or vibrations. Adjust the machine settings as needed to ensure that the cutting operation is proceeding smoothly.

  6. Finish the cut: Stop the spindle when the cutting operation is complete. Move the milling head away from the workpiece and turn off the power to the machine.

  7. Clean up: Clean the machine and the work area of any chips or debris created during the cutting process. Check the condition of the cutting tool and replace it if necessary.

It's important to always follow all safety precautions and guidelines when using a bed type universal milling machine. Always wear protective equipment, such as safety glasses, and never remove the guards from the machine. Before using the machine, make sure to thoroughly familiarize yourself with the machine's manual and operating procedures.

*Information shown may differ or change without warning*

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