STANDARD OFF-1200-3000P - Portable Flange Facers: The Ultimate Solution for Flawless Flange Joints - STANDARD Direct

Miraco 3d Scanner now under $2000...

Miraco 3d Scanner now under $2000...

STANDARD OFF-1200-3000P - Portable Flange Facers

*Excludes Local Taxes*

Products are built on order, general delivery is 8~16weeks and includes sea freight to most seaports.

Description

Introducing the Ultimate Solution for Precision On-Site Flange Machining: The Portable Flange Facer!

Are you tired of costly downtime and endless hassles when dealing with flange repairs and maintenance? Say goodbye to these headaches because the Portable Flange Facer is here to revolutionize your industry!

Unparalleled Precision Wherever You Need It: Our Portable Flange Facer is engineered with cutting-edge technology to deliver pinpoint accuracy, ensuring your flanges are machined to perfection. Whether you're at an oil rig, a power plant, or a remote construction site, this portable powerhouse guarantees precision machining, eliminating the need for expensive off-site services.

Streamlined Efficiency, Minimal Downtime: Time is money, and our Flange Facer is designed with that in mind. With lightning-fast setup and operation, you can swiftly tackle flange repairs and maintenance tasks, reducing costly downtime to a minimum. It's your secret weapon for boosting productivity.

Built for Durability and Reliability: Crafted from high-quality materials, this Flange Facer is built to withstand the toughest environments. It's a workhorse that won't let you down, providing consistent performance even in the harshest conditions.

Versatility That Knows No Bounds: The Portable Flange Facer adapts to your needs. It accommodates various flange sizes and types, making it the perfect fit for a wide range of applications. Whether you're facing raised face, ring-type joint, or any other flange configuration, this tool has you covered.

Safety and Ease of Use: Your team's safety is our top priority. This Flange Facer features user-friendly controls and safety measures to ensure risk-free operation. It's designed for professionals of all levels, from seasoned machinists to those new to the trade.

Cost-Effective and Eco-Friendly: By reducing the need for outsourcing and minimizing downtime, our Portable Flange Facer not only saves you money but also promotes environmental responsibility by cutting down on transportation and waste.

Don't miss out on the opportunity to streamline your operations, increase productivity, and save money. The Portable Flange Facer is your key to precision, efficiency, and success in flange repair and maintenance.

Join countless satisfied customers who have already elevated their industry standards with this remarkable tool. Get your Portable Flange Facer today and experience the future of on-site flange machining! Your success is our mission.

Main Features:

  • Precise and smooth rotary output: Industrial-grade rotary bearings offer stable, precise motion output, enabling the facer to take on tough flange repair jobs and ensure manufacturer requirements are met or exceeded.
  • Quick and easy set up: The Portable Flange Facers quickly mounts and machines due to its independent quick model components. Properly operated, an experienced operator can mount it within an hour.
  • Drive unit: Options for pneumatic and hydraulic drives, able to reach cuts of 2mm (0.079”) on flanges without holes and 0.5mm (0.02”) with holes.
  • Excellent expansion: The STANDARD OFF-1200-3000P Portable Flange Facer features a tube sheet mounting kit for heat exchanger repair, a milling head and associated distributor hoses for rotary milling, and a back facing kit providing a one-setup solution for heat exchanger flange back faces.
Specifications
  • Facing Diameter Range - 1150-3048mm = 45.0-120.0inches
  • Clamping Diameter Range - 1060-2800mm = 42.0-110.0inches
  • Min Swing Diameter - 2133mm = 84inches
  • Tool Post Stroke - 102mm = 4.0inches
  • Tool Post Swivel Angle - ±30⁰
  • R.P.M - 0-9
  • Drive Power Unit
    • Pneumatic - 3kw = 4hp
    • Hydraulic - 11kw = 25hp
  • Air Consumption / supply required - 2.69m³/min
    • Hydraulic Required - 380v/415v,50/60hz,30L/min
    • Feed Rate
      • In
        • Gear 1 - 0.128mm/rev
        • Gear 2 - 0.251mm/rev
        • Gear 3 - 0.591mm/rev
      • Out
        • Gear 1 - 0.151mm/rev
        • Gear 2 - 0.292mm/rev
        • Gear 3 - 0.691mm/rev
      • Up/Down
        • Gear 1 - 0.03mm/rev
        • Gear 2 - 0.06mm/rev
        • Gear 3-0.15mm/rev
      Delivery

      This Product is Built On Order Only.

      Deliver is 8-12 Weeks from Deposit

       

      How to use a Flange Facer

      To use a flange facer, follow these general steps:

      1. Safety first: Put on appropriate personal protective equipment, including safety goggles, gloves, and ear protection. Ensure you are working in a well-ventilated area.

      2. Prepare the work area: Clear the work area of any debris or objects that could interfere with the operation. Ensure there is adequate lighting.

      3. Secure the flange: Ensure the flange is securely mounted or clamped in place. Use appropriate fixtures or mounting tools to prevent movement during the facing process.

      4. Set up the flange facer: Adjust the facer's cutting diameter and feed rate according to the flange specifications. Consult the manufacturer's instructions for your specific flange facer model.

      5. Install the cutting tool: Attach the appropriate cutting tool to the facer. Make sure it is sharp and in good condition before proceeding.

      6. Power up the flange facer: Connect the flange facer to a power source and turn it on. Ensure that all the controls are functioning correctly.

      7. Position the flange facer: Position the facer at the starting point on the flange surface.

      8. Start facing the flange: Move the flange facer across the surface of the flange, following a consistent and even path. Apply steady pressure to the tool, allowing it to cut away the material gradually. Maintain a constant feed rate for a uniform cut.

      9. Monitor the process: Keep an eye on the facer's progress and the condition of the flange. Check for any irregularities or signs of wear on the tool. Adjust the cutting speed or depth if necessary to ensure a smooth and accurate cut.

      10. Inspect the flange surface: Once the facing process is complete, carefully inspect the flange surface for any remaining imperfections or irregularities. Use appropriate measuring tools, such as a straight edge or calipers, to verify the flatness and dimensions of the flange.

      11. Clean up and maintenance: Power off the flange facer and clean the tool and work area. Remove any debris or metal shavings, and store the tool properly. Perform routine maintenance, such as lubrication or blade replacement, as recommended by the manufacturer.

      Always refer to the specific instructions provided by the manufacturer for your flange facer model, as procedures and settings may vary.

      Description

      Introducing the Ultimate Solution for Precision On-Site Flange Machining: The Portable Flange Facer!

      Are you tired of costly downtime and endless hassles when dealing with flange repairs and maintenance? Say goodbye to these headaches because the Portable Flange Facer is here to revolutionize your industry!

      Unparalleled Precision Wherever You Need It: Our Portable Flange Facer is engineered with cutting-edge technology to deliver pinpoint accuracy, ensuring your flanges are machined to perfection. Whether you're at an oil rig, a power plant, or a remote construction site, this portable powerhouse guarantees precision machining, eliminating the need for expensive off-site services.

      Streamlined Efficiency, Minimal Downtime: Time is money, and our Flange Facer is designed with that in mind. With lightning-fast setup and operation, you can swiftly tackle flange repairs and maintenance tasks, reducing costly downtime to a minimum. It's your secret weapon for boosting productivity.

      Built for Durability and Reliability: Crafted from high-quality materials, this Flange Facer is built to withstand the toughest environments. It's a workhorse that won't let you down, providing consistent performance even in the harshest conditions.

      Versatility That Knows No Bounds: The Portable Flange Facer adapts to your needs. It accommodates various flange sizes and types, making it the perfect fit for a wide range of applications. Whether you're facing raised face, ring-type joint, or any other flange configuration, this tool has you covered.

      Safety and Ease of Use: Your team's safety is our top priority. This Flange Facer features user-friendly controls and safety measures to ensure risk-free operation. It's designed for professionals of all levels, from seasoned machinists to those new to the trade.

      Cost-Effective and Eco-Friendly: By reducing the need for outsourcing and minimizing downtime, our Portable Flange Facer not only saves you money but also promotes environmental responsibility by cutting down on transportation and waste.

      Don't miss out on the opportunity to streamline your operations, increase productivity, and save money. The Portable Flange Facer is your key to precision, efficiency, and success in flange repair and maintenance.

      Join countless satisfied customers who have already elevated their industry standards with this remarkable tool. Get your Portable Flange Facer today and experience the future of on-site flange machining! Your success is our mission.

      Main Features:

      • Precise and smooth rotary output: Industrial-grade rotary bearings offer stable, precise motion output, enabling the facer to take on tough flange repair jobs and ensure manufacturer requirements are met or exceeded.
      • Quick and easy set up: The Portable Flange Facers quickly mounts and machines due to its independent quick model components. Properly operated, an experienced operator can mount it within an hour.
      • Drive unit: Options for pneumatic and hydraulic drives, able to reach cuts of 2mm (0.079”) on flanges without holes and 0.5mm (0.02”) with holes.
      • Excellent expansion: The STANDARD OFF-1200-3000P Portable Flange Facer features a tube sheet mounting kit for heat exchanger repair, a milling head and associated distributor hoses for rotary milling, and a back facing kit providing a one-setup solution for heat exchanger flange back faces.
      Specifications
      • Facing Diameter Range - 1150-3048mm = 45.0-120.0inches
      • Clamping Diameter Range - 1060-2800mm = 42.0-110.0inches
      • Min Swing Diameter - 2133mm = 84inches
      • Tool Post Stroke - 102mm = 4.0inches
      • Tool Post Swivel Angle - ±30⁰
      • R.P.M - 0-9
      • Drive Power Unit
        • Pneumatic - 3kw = 4hp
        • Hydraulic - 11kw = 25hp
      • Air Consumption / supply required - 2.69m³/min
        • Hydraulic Required - 380v/415v,50/60hz,30L/min
        • Feed Rate
          • In
            • Gear 1 - 0.128mm/rev
            • Gear 2 - 0.251mm/rev
            • Gear 3 - 0.591mm/rev
          • Out
            • Gear 1 - 0.151mm/rev
            • Gear 2 - 0.292mm/rev
            • Gear 3 - 0.691mm/rev
          • Up/Down
            • Gear 1 - 0.03mm/rev
            • Gear 2 - 0.06mm/rev
            • Gear 3-0.15mm/rev
          Delivery

          This Product is Built On Order Only.

          Deliver is 8-12 Weeks from Deposit

           

          How to use a Flange Facer

          To use a flange facer, follow these general steps:

          1. Safety first: Put on appropriate personal protective equipment, including safety goggles, gloves, and ear protection. Ensure you are working in a well-ventilated area.

          2. Prepare the work area: Clear the work area of any debris or objects that could interfere with the operation. Ensure there is adequate lighting.

          3. Secure the flange: Ensure the flange is securely mounted or clamped in place. Use appropriate fixtures or mounting tools to prevent movement during the facing process.

          4. Set up the flange facer: Adjust the facer's cutting diameter and feed rate according to the flange specifications. Consult the manufacturer's instructions for your specific flange facer model.

          5. Install the cutting tool: Attach the appropriate cutting tool to the facer. Make sure it is sharp and in good condition before proceeding.

          6. Power up the flange facer: Connect the flange facer to a power source and turn it on. Ensure that all the controls are functioning correctly.

          7. Position the flange facer: Position the facer at the starting point on the flange surface.

          8. Start facing the flange: Move the flange facer across the surface of the flange, following a consistent and even path. Apply steady pressure to the tool, allowing it to cut away the material gradually. Maintain a constant feed rate for a uniform cut.

          9. Monitor the process: Keep an eye on the facer's progress and the condition of the flange. Check for any irregularities or signs of wear on the tool. Adjust the cutting speed or depth if necessary to ensure a smooth and accurate cut.

          10. Inspect the flange surface: Once the facing process is complete, carefully inspect the flange surface for any remaining imperfections or irregularities. Use appropriate measuring tools, such as a straight edge or calipers, to verify the flatness and dimensions of the flange.

          11. Clean up and maintenance: Power off the flange facer and clean the tool and work area. Remove any debris or metal shavings, and store the tool properly. Perform routine maintenance, such as lubrication or blade replacement, as recommended by the manufacturer.

          Always refer to the specific instructions provided by the manufacturer for your flange facer model, as procedures and settings may vary.

          *Information shown may differ or change without warning*

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