Precision Engineering for Seamless Tube Bending Operations - STANDARD Direct

STANDARD BTS-89 3-axis CNC Servo Mandrel Tube Bender

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*Quality and reliability is built right in*

Machines are built on order, delivery is 9~14 weeks
Shipped Worldwide- Prices include freight to your nearest sea port*

*Excludes Local Taxes*

Description

Introducing the STANDARD BTS-89 3-Axis Servo Mandrel CNC Tube Bender, a precision-engineered solution tailored for unparalleled efficiency in tube bending applications.

This CNC mandrel pipe bender stands out as a cornerstone in the industry, combining cutting-edge technology with dependable performance.

Crafted to deliver precision and versatility, the BTS-89 boasts a 3-axis servo-controlled design that ensures meticulous bends with consistent accuracy. Its advanced mandrel system enables seamless bending of various materials, from stainless steel to aluminum, accommodating diverse industrial requirements.

Equipped with intuitive CNC controls, this machine empowers operators to program complex bending sequences effortlessly, optimizing production while maintaining exceptional quality standards. The BTS-89's user-friendly interface streamlines the setup process, reducing downtime and enhancing workflow efficiency.

This robust mandrel pipe bender is designed for reliability, featuring sturdy construction and high-quality components that ensure durability and longevity, even in demanding manufacturing environments. Its adaptable nature allows for customization, enabling tailored solutions for specific bending needs.

With a focus on precision, efficiency, and durability, the STANDARD BTS-89 3-Axis Servo Mandrel CNC Tube Bender stands as a premier choice for industries seeking optimal performance in CNC mandrel pipe bending. Experience the pinnacle of technology and craftsmanship in tube bending equipment, delivering superior results for your production needs.

Specifications
  • Max. Tube Capacity - Ø89x4mm = 3.5x0.16 inches
  • Bend Radius Range - 420mm = 16.5 inches
  • Max mandrel support length - 3000mm = 118.11 inches
  • Bending Angle Range - 0-180°
  • Rotation Angle - 360degree
  • Machine Precision
    • Feeding - ±0.1mm = ±0.0039 inches
    • Rotation - ±0.1mm = ±0.0039 inches
    • Bending - ±0.1mm = ±0.0039 inches
  • Feeding Speed - 450m/sec = 1476 feet per minute
  • Bending Speed - 30degree/sec
  • Hydraulic Motor Power - 7.5kW = 10horsepower
  • Machine Size - 5570x1000x1450mm = 219.69 x 30.28 x 57.09 inches
  • Machine Weight - 3500kgs = 7716.18lbs
Components
  • Hydraulic Motor - Jialifan
  • Hydraulic Pump - Tuoli
  • Hydraulic Valve - Yuken
  • Oil way Board - Boguan
  • Cylinder - Boguan
  • Oil tube - Kejia
  • Touch screen - TWeinview
  • PLC - Mitsubishi
  • Angle controller - Nemicon
  • Switch power - Wenzhou Changxing
  • Servo Motor - Mitsubishi 
  • Other Electric Parts- SCHNEIDER
Delivery

Delivery 8-12 Weeks from Deposit

How to use a 3-Axis Servo Mandrel CNC Tube Bender

  1. Set up the machine: Ensure that the machine is properly set up and all components are in good working condition. This includes checking the mandrel, bend head, servo motors, and CNC system.

  2. Prepare the tube: Cut the tube to the appropriate length and clean it to remove any debris or contaminants that may affect the bending process.

  3. Program the CNC system: Use specialized software to program the desired shape of the bend, including the bend radius, angle, and direction.

  4. Set up the mandrel and bend head: Insert the mandrel into the tube and clamp the tube into the bend head. The mandrel should be positioned inside the tube at the point where the bend will be made.

  5. Start the bending process: Activate the CNC system to begin the bending process. The servo motors will control the movement of the mandrel and bend head to ensure that the tube is bent to the programmed specifications.

  6. Inspect the bend: Once the bending process is complete, inspect the bend to ensure that it meets the desired specifications. Check the bend angle, radius, and overall shape to ensure that it is accurate and precise.

  7. Repeat the process: If multiple bends are required, repeat the process for each bend, repositioning the mandrel and adjusting the bend head as necessary.

Overall, using a 3-axis servo mandrel CNC tube bender requires careful attention to detail and precision to ensure that the tube is bent accurately and precisely. It is important to follow all safety protocols and manufacturer instructions to ensure that the machine is used safely and effectively.

 

*Information shown may differ or change without warning*

Product Search

Description

Introducing the STANDARD BTS-89 3-Axis Servo Mandrel CNC Tube Bender, a precision-engineered solution tailored for unparalleled efficiency in tube bending applications.

This CNC mandrel pipe bender stands out as a cornerstone in the industry, combining cutting-edge technology with dependable performance.

Crafted to deliver precision and versatility, the BTS-89 boasts a 3-axis servo-controlled design that ensures meticulous bends with consistent accuracy. Its advanced mandrel system enables seamless bending of various materials, from stainless steel to aluminum, accommodating diverse industrial requirements.

Equipped with intuitive CNC controls, this machine empowers operators to program complex bending sequences effortlessly, optimizing production while maintaining exceptional quality standards. The BTS-89's user-friendly interface streamlines the setup process, reducing downtime and enhancing workflow efficiency.

This robust mandrel pipe bender is designed for reliability, featuring sturdy construction and high-quality components that ensure durability and longevity, even in demanding manufacturing environments. Its adaptable nature allows for customization, enabling tailored solutions for specific bending needs.

With a focus on precision, efficiency, and durability, the STANDARD BTS-89 3-Axis Servo Mandrel CNC Tube Bender stands as a premier choice for industries seeking optimal performance in CNC mandrel pipe bending. Experience the pinnacle of technology and craftsmanship in tube bending equipment, delivering superior results for your production needs.

Specifications
  • Max. Tube Capacity - Ø89x4mm = 3.5x0.16 inches
  • Bend Radius Range - 420mm = 16.5 inches
  • Max mandrel support length - 3000mm = 118.11 inches
  • Bending Angle Range - 0-180°
  • Rotation Angle - 360degree
  • Machine Precision
    • Feeding - ±0.1mm = ±0.0039 inches
    • Rotation - ±0.1mm = ±0.0039 inches
    • Bending - ±0.1mm = ±0.0039 inches
  • Feeding Speed - 450m/sec = 1476 feet per minute
  • Bending Speed - 30degree/sec
  • Hydraulic Motor Power - 7.5kW = 10horsepower
  • Machine Size - 5570x1000x1450mm = 219.69 x 30.28 x 57.09 inches
  • Machine Weight - 3500kgs = 7716.18lbs
Components
  • Hydraulic Motor - Jialifan
  • Hydraulic Pump - Tuoli
  • Hydraulic Valve - Yuken
  • Oil way Board - Boguan
  • Cylinder - Boguan
  • Oil tube - Kejia
  • Touch screen - TWeinview
  • PLC - Mitsubishi
  • Angle controller - Nemicon
  • Switch power - Wenzhou Changxing
  • Servo Motor - Mitsubishi 
  • Other Electric Parts- SCHNEIDER
Delivery

Delivery 8-12 Weeks from Deposit

How to use a 3-Axis Servo Mandrel CNC Tube Bender

  1. Set up the machine: Ensure that the machine is properly set up and all components are in good working condition. This includes checking the mandrel, bend head, servo motors, and CNC system.

  2. Prepare the tube: Cut the tube to the appropriate length and clean it to remove any debris or contaminants that may affect the bending process.

  3. Program the CNC system: Use specialized software to program the desired shape of the bend, including the bend radius, angle, and direction.

  4. Set up the mandrel and bend head: Insert the mandrel into the tube and clamp the tube into the bend head. The mandrel should be positioned inside the tube at the point where the bend will be made.

  5. Start the bending process: Activate the CNC system to begin the bending process. The servo motors will control the movement of the mandrel and bend head to ensure that the tube is bent to the programmed specifications.

  6. Inspect the bend: Once the bending process is complete, inspect the bend to ensure that it meets the desired specifications. Check the bend angle, radius, and overall shape to ensure that it is accurate and precise.

  7. Repeat the process: If multiple bends are required, repeat the process for each bend, repositioning the mandrel and adjusting the bend head as necessary.

Overall, using a 3-axis servo mandrel CNC tube bender requires careful attention to detail and precision to ensure that the tube is bent accurately and precisely. It is important to follow all safety protocols and manufacturer instructions to ensure that the machine is used safely and effectively.

 

*Information shown may differ or change without warning*