STANDARD BM-330 Semi Automatic Miter Cutting Bandsaw (Dual Angle)

Description

A semi-automatic miter cutting bandsaw is a specialized cutting machine designed for precise and efficient cutting of various materials, typically metal, at different miter angles. It combines the features of a bandsaw with the ability to cut at specific angles, making it ideal for applications that require angled cuts such as fabrication, metalworking, and woodworking.

The machine features a sturdy frame and a horizontal cutting band that is guided by wheels and driven by a motor. It is equipped with a mitering mechanism that allows the operator to set the desired angle for the cut, typically ranging from 0 to 45 degrees in both directions. The mitering mechanism securely holds the workpiece in position during the cutting process, ensuring accuracy and consistency in the cuts.

A semi-automatic miter cutting bandsaw offers a combination of manual and automated operation. The cutting process is initiated manually by the operator, who positions the workpiece, sets the desired angle, and activates the cutting cycle. Once the cutting cycle is started, the machine automatically feeds the cutting blade into the workpiece, providing a smooth and controlled cutting action. Some models may also have additional features like adjustable cutting speed and adjustable blade tension for optimal cutting performance.

This type of bandsaw is often equipped with safety features such as blade guards, emergency stop buttons, and safety interlocks to ensure operator safety during operation. It may also include features like coolant systems to keep the cutting area cool and lubricated, reducing heat and extending blade life.

Overall, a semi-automatic miter cutting bandsaw is a versatile and efficient machine that offers precise and reliable miter cutting capabilities, making it a valuable tool in various industries that require accurate and angled cuts.

Main Features:

• The semi-automatic miter cutting bandsaw is equipped with a powerful two-speed motor, allowing for high-capacity cutting operations. Its vertical rotation is facilitated by a bolt and adjustable tapered bearings, ensuring smooth movement without any backlash.
• The band stretching mechanism employs an electro-mechanical blade tensioner with a microswitch, guaranteeing precise and consistent blade tension. This European-designed sawing machine is known for its large size and exceptional precision.
• One of its notable advantages is the ability to select between two cutting speeds, providing flexibility for different materials and cutting requirements. It offers both manual and automatic operation modes, allowing operators to choose the most suitable option for their needs.
• The saw bow can rotate freely, enabling angled cuts and enhancing versatility. The European design incorporates a power break device, automatically shutting off the machine when the rear protective cover is opened, ensuring operator safety.
• The hydraulic cylinder controls the speed at which the saw bow descends, ensuring controlled and efficient cutting. The machine features a block feeder with a fixed saw length, facilitating consistent and accurate cuts.
• The European design band saw also includes a sizing device, which automatically stops the machine after completing the cutting process, enhancing efficiency and precision. The hydraulic system controls the movement of the saw bow and the tightness of the jaw, ensuring optimal cutting performance.
• To enhance blade longevity and workpiece precision, the cooling system efficiently dissipates heat, extending the service life of the saw blade. Optionally, the European design band saw can be equipped with a PLC (Programmable Logic Controller) system, offering advanced control and automation capabilities.

Specifications

• Machining Capacity
• Round Steel at 90° - 330mm = 13inches
• Square Steel at 90° - 460×250mm = 18x10 inches
• Round Steel at 60° (right) - 205mm = 8inches
• Square steel at 60° (right) - 205x250mm = 8x10 inches
• Round steel at 45° (left & right) - 305mm = 12inches
• Square steel at 45° (left & right) - 305x250mm = 12x10inches
• Saw cutting
• @ 50HZ - 40/80MPM = 131/262 ft/min
• @ 60HZ - 48/96MPM = 157/315 ft/min
• Saw blade size - 27×0.9×3960mm = 1.06x 0.035x 156inches
• Motor power - 1.5/2.2KW = 2/3hP
• Drive - Gear
• Packing Size - 2310x1070x1630mm = 90.9x 42.1x 64.2inches
• Gross Weight - 830kg = 1830lbs

 Standard Accessories

• Bandsaw blade
• Material fence
• Manometer for blade tension
• Hydraulic vice
  
• Coolant device
  
• Hydraulic lowering cylinder
  
• Motor protective switch
  
• Automatic regulation of cutting pressure
  
• Automatic shut-down

Optional Accessories

• Saw blade
• PLC
• Servo motor with variable speed 

Delivery

Delivery is 8-12 Weeks from Deposit

How to use a Semi Automatic Miter Cutting Bandsaw

Using a semi-automatic miter cutting bandsaw involves several steps to ensure safe and accurate cutting. Here is a general guide on how to use a semi-automatic miter cutting bandsaw:

1. Prepare the Workpiece:

• Select the appropriate material for cutting.
• Measure and mark the desired length or angle for the cut.
• Ensure the workpiece is securely clamped or positioned to prevent movement during cutting.

2. Set Up the Machine:

• Ensure the bandsaw is properly set up on a stable surface.
• Verify that the blade is correctly installed and tensioned.
• Adjust the cutting speed to match the material being cut.

3. Adjust the Cutting Parameters:

• Set the miter angle on the bandsaw according to the desired cut.
• Adjust any additional parameters such as blade speed, feed rate, and cutting depth based on the material and desired cutting accuracy.

4. Power On and Select the Operation Mode:

• Turn on the power to the bandsaw.
• Select the appropriate operation mode (manual or automatic) based on the cutting requirements.

5. Position the Workpiece:

• Position the workpiece against the cutting fence and ensure it is properly aligned with the blade.

6. Start the Cutting Process:

• Activate the cutting cycle by using the control panel or operating lever.
• In automatic mode, the bandsaw will perform the cut automatically. In manual mode, the operator controls the feed rate and cutting process.

7. Monitor the Cutting Process:

• Observe the cutting process to ensure smooth and accurate cutting.
• Pay attention to any unusual sounds, vibrations, or deviations from the desired cut.

8. Complete the Cut:

• Once the cut is completed, the saw blade will automatically retract or stop.
• Release the workpiece from the clamping mechanism and remove it from the cutting area.

9. Perform Post-Cut Operations:

• Inspect the cut piece for accuracy and quality.
• If necessary, perform any additional finishing or deburring processes on the cut surface.

10. Clean and Maintain the Bandsaw:

• Clean the bandsaw, removing any chips or debris from the cutting area.
• Regularly maintain and lubricate the machine as per the manufacturer's guidelines.

It's important to note that specific instructions may vary depending on the model and manufacturer of the semi-automatic miter cutting bandsaw. Always refer to the machine's user manual and follow proper safety precautions when operating the equipment.